Best forMost parts: housings, brackets, plates and consumer products. Typical 6061-T6: about 310 MPa tensile strength.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $
$$$$
- Weight
- 2.70 g/cm³
Watch outBare 6061 aluminum scratches easily — anodize it. It loses strength above about 150°C.
TurningMillingSheet metalLaser cutting
Best forLight parts that carry high loads — frames, mounts, sports gear. Typical 7075-T6: about 570 MPa, close to some steels.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$
$$$
- Weight
- 2.81 g/cm³
Watch out7075 costs more than 6061, corrodes more easily and is not a good choice for welding.
TurningMilling
Best forFood and drink contact, kitchen and coffee parts, outdoor hardware.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$
$$
- Weight
- 8.00 g/cm³
Watch outSlower to machine than aluminum, so parts cost more. 303 machines faster but resists rust a little less.
TurningMillingSheet metalLaser cuttingWelding
Best forSalt water, strong cleaning chemicals and medical parts. 316 has 2–3% molybdenum added for better pitting resistance.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$$
$
- Weight
- 8.00 g/cm³
Watch out316 costs more than 304 — only pay for it when 304 is not enough.
TurningMillingSheet metalLaser cuttingWelding
Best forTurned parts made in volume — screws, shafts, pins and valve parts.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$
$$$
- Weight
- 7.80 g/cm³
Watch outRusts more easily than 304. Not a good pick for wet or food parts.
TurningMilling
Best forStrong stainless parts — shafts, pins, tools and valve parts under high load.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$$
$
- Weight
- 7.80 g/cm³
Watch out17-4 PH reaches full strength (about 1,310 MPa in H900 condition) only after heat treatment, which adds time and cost. 热处理能力待核实
TurningMilling
Best forBrackets, frames, jigs and sheet metal boxes.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $
$$$$
- Weight
- 7.85 g/cm³
Watch outRusts — it must be painted, powder coated or plated.
Sheet metalLaser cuttingStampingWeldingMilling
Best forSheet metal boxes, covers and panels that need basic rust protection.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $
$$$$
- Weight
- 7.85 g/cm³
Watch outThe zinc layer burns off at welds — touch it up after welding.
Sheet metalLaser cuttingStamping
Best forSmall precise fittings, knobs, valves and decorative parts.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$
$$
- Weight
- 8.50 g/cm³
Watch outStandard C360 contains lead. Use lead-free brass for food or drinking water.
TurningMilling
Best forBushings, bearings and wear parts that slide under load.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$$
$
- Weight
- 8.93 g/cm³
Watch outHeavier and pricier than brass. Bearing bronze contains lead — use a lead-free grade for food or water.
TurningMilling
Best forElectrical and heat parts — bus bars, contacts, heat sinks.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$$
$
- Weight
- 8.96 g/cm³
Watch outSoft and sticky to machine; it darkens over time.
TurningMillingSheet metal
Best forPremium parts that must be light, strong and rust-proof.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$$$
- Weight
- 4.43 g/cm³
Watch outTitanium Gr.5 (Ti-6Al-4V) is expensive and slow to machine. 能力待核实
TurningMilling
Best forGears, bushings, sliders and parts that move against each other.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$
$$$
- Weight
- 1.41 g/cm³
Watch outPOM is hard to glue or paint, and is attacked by chlorine and strong acids.
TurningMilling
Best forCovers, housings and early prototypes.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $
$$$$
- Weight
- 1.05 g/cm³
Watch outNot for heat, or for outdoor sun without protection.
TurningMilling
Best forWear pads, gears and parts that take knocks.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$
$$$
- Weight
- 1.14 g/cm³
Watch outAbsorbs water, so its size can change.
TurningMilling
Best forClear covers, windows and guards.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$
$$$
- Weight
- 1.20 g/cm³
Watch outScratches easily — handle and pack with care.
Milling
Best forHigh heat, chemical and medical parts that replace metal; works continuously up to about 250°C.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$$$
- Weight
- 1.30 g/cm³
Watch outPEEK is very expensive — use it only when nothing cheaper works.
TurningMilling
Best forSeals, low-friction liners and chemical contact, up to about 260°C.
- Strength
- Rust resistance
- Easy to machine
- Cost
- $$$
$$
- Weight
- 2.20 g/cm³
Watch outPTFE is very soft (about 20–30 MPa tensile strength), so tight tolerances are hard to hold.
TurningMilling
Typical properties of CNC machining materials
Aluminum 6061-T6 (2.70 g/cm³, about 310 MPa) is the reference most parts start from. Stainless steels are about three times heavier, titanium Grade 5 is about three times stronger than 6061, and machinable plastics range from about 20–30 MPa (PTFE) to about 100 MPa (PEEK). Values are for the grade and condition shown in each row.
| Material | Grade / condition | Density (g/cm³) | Tensile strength | Hardness |
|---|
| Aluminum 6061 | 6061-T6 | 2.70 | about 310 MPa | about 95 HB |
|---|
| Aluminum 7075 | 7075-T6 | 2.81 | about 570 MPa | about 150 HB |
|---|
| Stainless steel 304 | 304, annealed | 8.00 | 515 MPa min. (ASTM A240) | 201 HB max. (ASTM A240) |
|---|
| Stainless steel 316 | 316, annealed | 8.00 | 515 MPa min. (ASTM A240) | 217 HB max. (ASTM A240) |
|---|
| Stainless steel 416 | 416, annealed | 7.80 | about 515 MPa | about 82 HRB |
|---|
| Stainless steel 17-4 PH | 17-4 PH, H900 | 7.80 | about 1,310 MPa | about 40–45 HRC |
|---|
| Cold-rolled / mild steel | 1018, cold drawn | 7.85 | about 440 MPa | about 126 HB |
|---|
| Galvanized steel | DX51D + Z (EN 10346) | 7.85 | 270–500 MPa | not specified |
|---|
| Brass C360 | C360, half hard | 8.50 | about 385 MPa | about 78 HRB |
|---|
| Bronze C932 | C932 (SAE 660) | 8.93 | about 240 MPa | about 65 HB |
|---|
| Copper | C110, half hard | 8.96 | about 290 MPa | about 83 HRF |
|---|
| Titanium Gr.5 | Ti-6Al-4V, annealed | 4.43 | about 950 MPa | about 36 HRC |
|---|
| POM (Delrin) | POM copolymer | 1.41 | about 60–70 MPa | about M80 (Rockwell) |
|---|
| ABS | ABS, general purpose | 1.05 | about 40 MPa | about R105 (Rockwell) |
|---|
| Nylon (PA) | PA6, dry | 1.14 | about 75–85 MPa | about R115 (Rockwell) |
|---|
| Polycarbonate (PC) | PC, general purpose | 1.20 | about 60–65 MPa | about M70 (Rockwell) |
|---|
| PEEK | PEEK, unfilled | 1.30 | about 100 MPa | about M99 (Rockwell) |
|---|
| PTFE (Teflon) | PTFE, virgin | 2.20 | about 20–30 MPa | about 55 Shore D |
|---|
Source: Typical values; source: ASM Handbook / MatWeb; minimum and maximum values for 304 and 316 from ASTM A240; galvanized steel range from EN 10346 (DX51D). Actual values depend on temper and supplier certificate.