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3Materials Guide · Metals, Plastics & Finishes

CNC Machining Materials: Pick the Right One for Your Product.

The right material makes your product last, look good and cost less. Tell our finder what your part does and where it is used, compare materials side by side, and avoid the mistakes buyers make most often.

Short answer

For most CNC parts, start with aluminum 6061 — it is light, low cost and easy to machine. Use stainless steel 304 for parts that touch food or water, 316 for salt water or strong cleaners, and POM for moving plastic parts. Only pay for stronger or rarer materials when your part really needs it.

Updated October 2026 · Written by the Dayao engineering team 署名工程师待定

QUICK PICK

Quick Pick: Which CNC Material Suits Your Product Type?

For most product types, the usual first CNC material is aluminum 6061-T6 for housings and frames, stainless steel 304 for parts that touch food or water, stainless steel 316 for salt water, and POM (Delrin) for moving plastic parts. Tap one of the 8 product types below to see the top material, its finish and two alternatives.

Pick a product to see a quick answer here.

Complex part? Use the full Material Finder
Start with aluminum 6061Light, low cost and easy to machine. It fits most parts.
Food or water? Stainless 304The common choice for parts that touch food, drink or water.
Salt or strong cleaners? 316Pay for 316 only when 304 is not enough.
Moving plastic parts? POMLow friction and holds its size better than nylon.
All Materials

CNC Machining Materials: 18 Metals and Plastics Compared

Aluminum 6061-T6 is the right starting point for most CNC machined parts: it weighs 2.70 g/cm³, has a typical tensile strength of about 310 MPa and machines fast. This guide compares 12 metals and 6 plastics. Choose stainless steel when a part touches food, water or chemicals, and a plastic such as POM when it must slide or insulate. Tick Compare on up to 3 cards, or use the Material Finder →

Ratings are relative, for quick comparison — not a material spec sheet.

Aluminum 6061

The everyday choice

Best forMost parts: housings, brackets, plates and consumer products. Typical 6061-T6: about 310 MPa tensile strength.

Strength
Rust resistance
Easy to machine
Cost
$
Weight
2.70 g/cm³

Watch outBare 6061 aluminum scratches easily — anodize it. It loses strength above about 150°C.

TurningMillingSheet metalLaser cutting

Aluminum 7075

Strong aluminum

Best forLight parts that carry high loads — frames, mounts, sports gear. Typical 7075-T6: about 570 MPa, close to some steels.

Strength
Rust resistance
Easy to machine
Cost
$$
Weight
2.81 g/cm³

Watch out7075 costs more than 6061, corrodes more easily and is not a good choice for welding.

TurningMilling

Stainless steel 304

Food and wet places

Best forFood and drink contact, kitchen and coffee parts, outdoor hardware.

Strength
Rust resistance
Easy to machine
Cost
$$$
Weight
8.00 g/cm³

Watch outSlower to machine than aluminum, so parts cost more. 303 machines faster but resists rust a little less.

TurningMillingSheet metalLaser cuttingWelding

Stainless steel 316

Salt and chemicals

Best forSalt water, strong cleaning chemicals and medical parts. 316 has 2–3% molybdenum added for better pitting resistance.

Strength
Rust resistance
Easy to machine
Cost
$$$$
Weight
8.00 g/cm³

Watch out316 costs more than 304 — only pay for it when 304 is not enough.

TurningMillingSheet metalLaser cuttingWelding

Stainless steel 416

Fast-cutting stainless

Best forTurned parts made in volume — screws, shafts, pins and valve parts.

Strength
Rust resistance
Easy to machine
Cost
$$
Weight
7.80 g/cm³

Watch outRusts more easily than 304. Not a good pick for wet or food parts.

TurningMilling

Stainless steel 17-4 PH

Very strong stainless

Best forStrong stainless parts — shafts, pins, tools and valve parts under high load.

Strength
Rust resistance
Easy to machine
Cost
$$$$
Weight
7.80 g/cm³

Watch out17-4 PH reaches full strength (about 1,310 MPa in H900 condition) only after heat treatment, which adds time and cost. 热处理能力待核实

TurningMilling

Cold-rolled / mild steel

Low-cost strength

Best forBrackets, frames, jigs and sheet metal boxes.

Strength
Rust resistance
Easy to machine
Cost
$
Weight
7.85 g/cm³

Watch outRusts — it must be painted, powder coated or plated.

Sheet metalLaser cuttingStampingWeldingMilling

Galvanized steel

Rust-protected sheet

Best forSheet metal boxes, covers and panels that need basic rust protection.

Strength
Rust resistance
Easy to machine
Cost
$
Weight
7.85 g/cm³

Watch outThe zinc layer burns off at welds — touch it up after welding.

Sheet metalLaser cuttingStamping

Brass C360

Small precise parts

Best forSmall precise fittings, knobs, valves and decorative parts.

Strength
Rust resistance
Easy to machine
Cost
$$$
Weight
8.50 g/cm³

Watch outStandard C360 contains lead. Use lead-free brass for food or drinking water.

TurningMilling

Bronze C932

Bushings and wear

Best forBushings, bearings and wear parts that slide under load.

Strength
Rust resistance
Easy to machine
Cost
$$$$
Weight
8.93 g/cm³

Watch outHeavier and pricier than brass. Bearing bronze contains lead — use a lead-free grade for food or water.

TurningMilling

Copper

Electricity and heat

Best forElectrical and heat parts — bus bars, contacts, heat sinks.

Strength
Rust resistance
Easy to machine
Cost
$$$$
Weight
8.96 g/cm³

Watch outSoft and sticky to machine; it darkens over time.

TurningMillingSheet metal

Titanium Gr.5

Light and very strong

Best forPremium parts that must be light, strong and rust-proof.

Strength
Rust resistance
Easy to machine
Cost
$$$$$
Weight
4.43 g/cm³

Watch outTitanium Gr.5 (Ti-6Al-4V) is expensive and slow to machine. 能力待核实

TurningMilling

POM (Delrin)

Moving plastic parts

Best forGears, bushings, sliders and parts that move against each other.

Strength
Rust resistance
Easy to machine
Cost
$$
Weight
1.41 g/cm³

Watch outPOM is hard to glue or paint, and is attacked by chlorine and strong acids.

TurningMilling

ABS

Low-cost plastic

Best forCovers, housings and early prototypes.

Strength
Rust resistance
Easy to machine
Cost
$
Weight
1.05 g/cm³

Watch outNot for heat, or for outdoor sun without protection.

TurningMilling

Nylon (PA)

Tough wear parts

Best forWear pads, gears and parts that take knocks.

Strength
Rust resistance
Easy to machine
Cost
$$
Weight
1.14 g/cm³

Watch outAbsorbs water, so its size can change.

TurningMilling

Polycarbonate (PC)

Clear and tough

Best forClear covers, windows and guards.

Strength
Rust resistance
Easy to machine
Cost
$$
Weight
1.20 g/cm³

Watch outScratches easily — handle and pack with care.

Milling

PEEK

High heat plastic

Best forHigh heat, chemical and medical parts that replace metal; works continuously up to about 250°C.

Strength
Rust resistance
Easy to machine
Cost
$$$$$
Weight
1.30 g/cm³

Watch outPEEK is very expensive — use it only when nothing cheaper works.

TurningMilling

PTFE (Teflon)

Slippery and chemical-proof

Best forSeals, low-friction liners and chemical contact, up to about 260°C.

Strength
Rust resistance
Easy to machine
Cost
$$$
Weight
2.20 g/cm³

Watch outPTFE is very soft (about 20–30 MPa tensile strength), so tight tolerances are hard to hold.

TurningMilling
Side by side

Comparing 3 materials

Tick “Compare” on any card above to change this table.

Typical properties of CNC machining materials

Aluminum 6061-T6 (2.70 g/cm³, about 310 MPa) is the reference most parts start from. Stainless steels are about three times heavier, titanium Grade 5 is about three times stronger than 6061, and machinable plastics range from about 20–30 MPa (PTFE) to about 100 MPa (PEEK). Values are for the grade and condition shown in each row.

MaterialGrade / conditionDensity (g/cm³)Tensile strengthHardness
Aluminum 60616061-T62.70about 310 MPaabout 95 HB
Aluminum 70757075-T62.81about 570 MPaabout 150 HB
Stainless steel 304304, annealed8.00515 MPa min. (ASTM A240)201 HB max. (ASTM A240)
Stainless steel 316316, annealed8.00515 MPa min. (ASTM A240)217 HB max. (ASTM A240)
Stainless steel 416416, annealed7.80about 515 MPaabout 82 HRB
Stainless steel 17-4 PH17-4 PH, H9007.80about 1,310 MPaabout 40–45 HRC
Cold-rolled / mild steel1018, cold drawn7.85about 440 MPaabout 126 HB
Galvanized steelDX51D + Z (EN 10346)7.85270–500 MPanot specified
Brass C360C360, half hard8.50about 385 MPaabout 78 HRB
Bronze C932C932 (SAE 660)8.93about 240 MPaabout 65 HB
CopperC110, half hard8.96about 290 MPaabout 83 HRF
Titanium Gr.5Ti-6Al-4V, annealed4.43about 950 MPaabout 36 HRC
POM (Delrin)POM copolymer1.41about 60–70 MPaabout M80 (Rockwell)
ABSABS, general purpose1.05about 40 MPaabout R105 (Rockwell)
Nylon (PA)PA6, dry1.14about 75–85 MPaabout R115 (Rockwell)
Polycarbonate (PC)PC, general purpose1.20about 60–65 MPaabout M70 (Rockwell)
PEEKPEEK, unfilled1.30about 100 MPaabout M99 (Rockwell)
PTFE (Teflon)PTFE, virgin2.20about 20–30 MPaabout 55 Shore D

Source: Typical values; source: ASM Handbook / MatWeb; minimum and maximum values for 304 and 316 from ASTM A240; galvanized steel range from EN 10346 (DX51D). Actual values depend on temper and supplier certificate.

Head to Head

Material A vs B: 304 vs 316, 6061 vs 7075 and 12 More

In most material comparisons, the cheaper and easier-to-machine option is enough: stainless steel 304 instead of 316 for indoor and kitchen parts, aluminum 6061 instead of 7075 unless the part carries a heavy load, and anodizing instead of powder coating for aluminum parts with tight fits. Each of the 14 pairs below gives a short answer, when to choose each one, and a product example.

Stainless
Aluminum
Metals
Plastics
Finishes
VS
Stainless

304 vs 316 Stainless Steel

Short answer

Stainless steel 304 is enough for most kitchen, coffee and indoor parts and costs less. Stainless steel 316 adds 2–3% molybdenum, so choose 316 for salt water, chlorine or strong chemicals. Both grades have the same 515 MPa minimum tensile strength (ASTM A240) and both are common for food contact.

Choose 304 if

  • Indoor, kitchen or coffee parts
  • Normal cleaning with water and mild soap
  • You want the lower price

Choose 316 if

  • Salt water or coastal outdoor use
  • Strong cleaners, chlorine or acids
  • Marine or medical parts
Stainless steel 304Stainless steel 316
Strength4/54/5
Rust resistance4/55/5
Easy to machine2/52/5
Cost (lower wins)3/54/5
Weight (lower wins)8.00 g/cm³8.00 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productHand grinder shaft and catch cup: 304. Boat fitting or parts washed with chlorine: 316.

VS
Stainless

18/8 vs 304 Stainless Steel

Short answer

“18/8” stainless steel means about 18% chromium and 8% nickel. Stainless steel 304 is the most common 18/8 grade, so in daily use they are the same thing. Use “18/8” on cups and cutlery labels; write “304” on a drawing or purchase order so the supplier must deliver one exact grade.

Say “18/8” when

  • Reading a product label or a kitchenware listing
  • You just need "food-safe stainless"

Write “304” when

  • Writing a drawing or a purchase order
  • You need one exact grade and a material certificate
Fact“18/8”“304”
What it is“18/8” is a label: about 18% chromium, 8% nickel304 is one exact grade (AISI 304 / SUS304 / UNS S30400)
Can mean“18/8” can mean 304, and sometimes 302 or 303“304” means 304 only
Use it on“18/8” belongs on product labels and listings“304” belongs on drawings, orders and material certificates

Source: ASTM A240 composition for UNS S30400: 17.5–19.5% chromium, 8.0–10.5% nickel.

In a productYour product label can say 18/8. Your drawing should say SUS304 / AISI 304.

Stainless

Stainless Steel Grades for Machined Parts

Short answer

For machined parts, five stainless steel grades cover almost everything: 303 and 416 cut fastest, 304 is the everyday food-safe grade, 316 handles salt and chemicals, and 17-4 PH is the strongest (about 1,310 MPa after H900 heat treatment). Start with 304 and change grade only for a clear reason.

Everyday grades

  • 303 — fast to machine, a bit less rust-proof than 304
  • 304 — the default for food and wet places
  • 316 — salt water and strong cleaners

Special grades

  • 416 — fast to machine, rusts more easily, can be hardened
  • 17-4 PH — very strong after heat treatment
GradeRust resistanceMachiningStrengthFood contact
303GoodVery easyMediumSometimes
304Very goodMediumMedium (515 MPa min.)Yes — very common
316BestMediumMedium (515 MPa min.)Yes — common
416FairVery easyHigh (can be hardened)Usually no
17-4 PHVery goodMediumVery high (about 1,310 MPa, H900)Some machinery parts

Source: ASTM A240 (stainless steel plate, sheet and strip) for 304/316 minimum strength; typical values for 17-4 PH from ASM Handbook / MatWeb.

In a productCoffee grinder: 304 for parts that touch coffee; 416 or 17-4 PH only for inner, dry parts that need strength.

VS
Aluminum

6061 vs 7075 Aluminum

Short answer

Aluminum 7075-T6 is much stronger than 6061-T6 (about 570 vs 310 MPa typical tensile strength). Aluminum 6061 costs less, resists corrosion better, welds well and anodizes to an even color. Choose 6061 unless the part is a light part that carries a heavy load.

Choose 6061 if

  • Housings, covers, brackets and most consumer products
  • You need welding or an even anodized color
  • You want the lower price

Choose 7075 if

  • Light parts under heavy load: frames, mounts, sports gear
  • Strength matters more than cost
Aluminum 6061Aluminum 7075
Strength3/55/5
Rust resistance4/53/5
Easy to machine5/54/5
Cost (lower wins)1/52/5
Weight (lower wins)2.70 g/cm³2.81 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productGrinder body and handle arm: 6061. Bike or drone frame part: 7075.

VS
Aluminum

6061 vs 6063 Aluminum

Short answer

Aluminum 6061-T6 is stronger (about 310 MPa) and is the better choice for CNC machined parts. Aluminum 6063-T6 is softer (about 240 MPa) and gives a smoother anodized surface; it is mainly extruded (pushed through a die) into window frames, rails and heat sinks.

Choose 6061 if

  • CNC machined parts that need strength
  • Threads, screws and load-bearing features

Choose 6063 if

  • Extruded profiles: frames, rails, heat sinks
  • A very smooth, decorative anodized finish
Fact60616063
Tensile strength (T6, typical)6061-T6: about 310 MPa6063-T6: about 240 MPa
Hardness (T6, typical)6061-T6: about 95 HB6063-T6: about 73 HB
Usually made by6061: CNC machining from plate or bar6063: extrusion (pushed through a die)
Anodized surface6061: good6063: very smooth
Typical parts6061: bodies, housings, brackets6063: window frames, rails, heat sinks

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productA machined grinder body: 6061. A long extruded handle rail cut to length: 6063.

VS
Metals

Aluminum vs Stainless Steel

Short answer

Aluminum 6061 weighs about one third as much as stainless steel 304 (2.70 vs 8.0 g/cm³) and is usually cheaper to machine. Stainless steel is harder, stronger and stays rust-free without a coating. Aluminum does not rust like steel, but it can corrode in salt water — anodizing protects it.

Choose aluminum if

  • Weight and cost matter most
  • Housings, covers and parts people carry
  • You want colors (anodizing)

Choose stainless steel if

  • Long contact with food, acid or water
  • Parts that must stay rust-free without coating
  • Hard, wear-resistant parts
Aluminum 6061Stainless steel 304
Strength3/54/5
Rust resistance4/54/5
Easy to machine5/52/5
Cost (lower wins)1/53/5
Weight (lower wins)2.70 g/cm³8.00 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productHand grinder: anodized aluminum body, stainless steel burrs and shaft.

VS
Metals

Titanium vs Stainless Steel

Short answer

Titanium Grade 5 is about 45% lighter than stainless steel 304 (4.43 vs 8.0 g/cm³), stronger (about 950 MPa) and even more corrosion resistant. But titanium costs several times more and machines slowly. Stainless steel is the value choice for most food, kitchen and industrial parts.

Choose titanium if

  • Premium products where low weight is a selling point
  • Medical, marine or high-end outdoor gear

Choose stainless steel if

  • Most food, kitchen and industrial parts
  • Cost matters
Titanium Gr.5Stainless steel 304
Strength5/54/5
Rust resistance5/54/5
Easy to machine1/52/5
Cost (lower wins)5/53/5
Weight (lower wins)4.43 g/cm³8.00 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productPremium travel grinder handle: titanium. Standard model: stainless steel or aluminum.

VS
Metals

Aluminum vs Titanium

Short answer

Aluminum 6061 is lighter than titanium Grade 5 (2.70 vs 4.43 g/cm³) and far cheaper to machine. Titanium Grade 5 is roughly three times stronger (about 950 vs 310 MPa) and does not corrode in salt water. Choose titanium only when a part needs high strength and low weight together.

Choose aluminum if

  • Most products and housings
  • You want colors and a low price

Choose titanium if

  • Thin parts that must not bend or break
  • Premium or medical products
Aluminum 6061Titanium Gr.5
Strength3/55/5
Rust resistance4/55/5
Easy to machine5/51/5
Cost (lower wins)1/55/5
Weight (lower wins)2.70 g/cm³4.43 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productPhone case or grinder body: aluminum. Small high-stress pin or premium accessory: titanium.

VS
Metals

Brass vs Bronze

Short answer

Brass is copper plus zinc: brass C360 is one of the easiest metals to machine, with a bright gold color, ideal for fittings and decorative parts. Bronze is copper plus tin: bronze C932 is tougher against wear, ideal for bushings and bearings. Both standard grades contain lead — use lead-free grades for food or drinking water.

Choose brass if

  • Fittings, knobs and decorative parts
  • Fast, low-cost machining

Choose bronze if

  • Bushings, bearings and parts that slide under load
  • Marine hardware
Brass C360Bronze C932
Strength2/53/5
Rust resistance4/54/5
Easy to machine5/54/5
Cost (lower wins)3/54/5
Weight (lower wins)8.50 g/cm³8.93 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productDecorative grinder knob: brass. Bushing that the shaft spins in: bronze.

VS
Plastics

Delrin (POM) vs Nylon

Short answer

Delrin (POM) is stiffer, more slippery and keeps its size, so it is the better plastic for precise gears, bushings and sliders. Nylon (PA) is tougher against knocks but absorbs water and swells. For moving parts with tight fits, choose Delrin; for impact and wear pads, nylon.

Choose Delrin (POM) if

  • Gears, bushings and sliders with tight fits
  • Wet or changing humidity

Choose nylon if

  • Parts that take impacts
  • Wear pads and rollers where size can vary a little
POM (Delrin)Nylon (PA)
Strength2/52/5
Rust resistance5/54/5
Easy to machine5/53/5
Cost (lower wins)2/52/5
Weight (lower wins)1.41 g/cm³1.14 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productGrinder handle knob or adjustment gear: POM. Machine guide roller: nylon.

VS
Plastics

PTFE vs PEEK

Short answer

PTFE (Teflon) is the most slippery and chemical-proof plastic and works up to about 260°C, but it is very soft (about 20–30 MPa). PEEK is strong (about 100 MPa), stiff, works up to about 250°C and costs much more. Use PTFE for seals and liners, PEEK for strong high-heat parts.

Choose PTFE if

  • Seals, gaskets and low-friction liners
  • Strong chemicals

Choose PEEK if

  • Structural parts at high heat
  • Parts that replace metal
PTFE (Teflon)PEEK
Strength1/53/5
Rust resistance5/55/5
Easy to machine3/53/5
Cost (lower wins)3/55/5
Weight (lower wins)2.20 g/cm³1.30 g/cm³

Source: Ratings are relative (1–5) for quick comparison. Weight and strength are typical values; source: ASM Handbook / MatWeb; actual values depend on temper and supplier certificate.

In a productSeal in a coffee machine: PTFE. Insulating part next to a heater: PEEK.

VS
Finishes

Anodizing vs Powder Coating

Short answer

Anodizing turns the aluminum surface itself into a hard oxide layer of about 1.8–25 µm (MIL-A-8625 Type II): it does not peel and keeps sharp details and laser-engraved logos. Powder coating is a thicker paint layer of about 50–100 µm: more colors, works on steel too, but can chip at edges.

Choose anodizing if

  • Aluminum parts with tight fits or fine details
  • A metal look, laser-engraved logos
  • Parts that are handled a lot

Choose powder coating if

  • Steel parts that need rust protection
  • Exact brand colors or textures
  • Large frames and enclosures
FactAnodizingPowder coating
ThicknessAnodizing (Type II): 1.8–25 µm per MIL-A-8625Powder coating: typically about 50–100 µm
Works onAnodizing: aluminum (and titanium)Powder coating: steel, aluminum and most metals
Peeling or chippingAnodizing does not peel — it is part of the metalPowder coating can chip at sharp edges
ColorsAnodizing: many colors, with a metal lookPowder coating: almost any color and texture

Source: MIL-A-8625F, Anodic coatings for aluminum and aluminum alloys (US Department of Defense); powder thickness is a typical industry range.

In a productGrinder body: anodized. Steel machine frame: powder coated.

VS
Finishes

Type II vs Type III Anodizing

Short answer

Type II anodizing (MIL-A-8625) is 1.8–25 µm thick, smooth and available in many colors — the usual choice for consumer products. Type III hard anodizing is 12.7–115 µm thick (50.8 µm if the drawing does not say) and much harder, made for wear, but colors are limited mostly to dark gray and black.

Choose Type II if

  • Consumer products and color matching
  • Parts that are mostly for looks and light wear

Choose Type III if

  • Parts that slide, rub or get scratched
  • Industrial or outdoor parts
FactType IIType III
Thickness (MIL-A-8625)Type II: 1.8–25 µm (0.00007–0.001 in)Type III: 12.7–115 µm (0.0005–0.0045 in); 50.8 µm if not specified
HardnessType II: good for daily handlingType III: very hard — made for wear
ColorsType II: many colorsType III: mostly dark gray or black
Size changeType II: very smallType III: about half the layer grows outward — plan for it on tight fits

Source: MIL-A-8625F, Anodic coatings for aluminum and aluminum alloys (US Department of Defense).

In a productColored grinder body: Type II. Aluminum slide rail or piston: Type III.

VS
Finishes

Passivation vs Electropolishing

Short answer

Passivation and electropolishing both help stainless steel resist rust. Passivation is a chemical clean that removes free iron; the part looks the same and its size does not change. Electropolishing removes a very thin layer of metal, so the stainless part becomes smoother, brighter and easier to clean — and costs more.

Choose passivation if

  • You want rust protection without changing the look
  • Most machined stainless parts

Choose electropolishing if

  • Food, medical or clean-room parts that must be very easy to clean
  • A bright, smooth look
FactPassivationElectropolishing
What it doesPassivation cleans free iron off the stainless surfaceElectropolishing removes a very thin layer of metal
LookPassivation: no changeElectropolishing: smoother and brighter
Size changePassivation: noneElectropolishing: small — plan for it on tight fits
CostPassivation: lowerElectropolishing: higher

Source: General finishing practice for stainless steel; ask for the process standard your industry uses.

In a productGrinder shaft: passivated. Food machine part with a hygiene requirement: electropolished.

Avoid These Mistakes

9 Common CNC Material Problems — and How to Fix Them

Most quality problems with CNC machined parts come from the material or finish choice, not from the machine. The most common are rust spots on stainless steel, anodized color changing between batches, coating that chips at sharp edges, and threads that no longer fit after coating. Each fix below is something you can write on the drawing or purchase order before production starts.

  1. 01
    Problem

    Rust spots appear on stainless steel 304 or 316 parts

    Why: Iron dust from cutting tools or nearby carbon steel sticks to the stainless surface and rusts, or the thin chromium-oxide layer was damaged during machining.

    Fix

    Have stainless steel parts passivated (a chemical clean that removes free iron) or electropolished after machining, keep them away from carbon-steel dust, and never clean them with steel wool. 钝化是否提供待核实

  2. 02
    Problem

    Anodized aluminum color changes from batch to batch

    Why: Anodizing color depends on the aluminum alloy (6061 and 7075 take dye differently), the material lot and the dye bath settings.

    Fix

    Approve a color sample, keep every matching part in the same alloy (for example all 6061-T6), and anodize matching parts in one batch.

  3. 03
    Problem

    Powder coating or anodizing chips at sharp edges

    Why: A sharp machined edge on aluminum or steel holds only a thin layer of coating, so coatings wear or chip at the edge first.

    Fix

    Ask for all sharp edges to be broken with a small chamfer or radius on the drawing, especially on parts that will be powder coated or anodized.

  4. 04
    Problem

    Screws no longer fit after powder coating or plating

    Why: Powder coating (typically about 50–100 µm thick) and plating add material inside tapped holes and on threads and fits.

    Fix

    Mask threads and fitting surfaces before coating, or state on the drawing whether dimensions apply before or after coating.

  5. 05
    Problem

    Aluminum corrodes where it touches stainless steel screws

    Why: Aluminum and stainless steel touching in wet or salty places form a galvanic cell, and the aluminum corrodes first (galvanic corrosion).

    Fix

    Separate aluminum and stainless steel with insulating washers or coated screws, anodize the aluminum, and keep the joint dry.

  6. 06
    Problem

    A nylon or other plastic part changed size

    Why: Nylon (PA) absorbs water from the air and swells, and most plastics grow much more with heat than aluminum or steel.

    Fix

    Use POM (Delrin) for tight-fitting plastic parts, measure plastic parts at room temperature, or allow a looser tolerance on nylon parts.

  7. 07
    Problem

    Machined parts cost more than expected because of the material

    Why: A slow-to-machine or costly material such as stainless 316, titanium or PEEK was chosen where aluminum 6061 or stainless 304 would work.

    Fix

    Start with aluminum 6061 or stainless steel 304, and upgrade only the parts that really need more strength, heat or rust resistance.

  8. 08
    Problem

    The delivered metal is not the grade you ordered

    Why: Some suppliers swap in a cheaper grade, for example stainless 201 instead of 304: it looks the same but rusts faster.

    Fix

    Ask for a material certificate (mill certificate) with every batch of metal, and check critical stainless parts with a handheld XRF analyzer. 来料材质证明核查流程待核实

  9. 09
    Problem

    Fingerprints show on polished stainless steel or aluminum

    Why: Smooth, shiny polished or brushed surfaces on stainless steel and aluminum show skin oils very clearly.

    Fix

    Choose bead blasting plus anodizing on aluminum, or bead blasting on stainless steel, for a soft matte look that hides fingerprints.

04Food & Coffee Products

Food-Contact Materials: Which Metals and Plastics Are Food Safe?

Short answer

Stainless steel 304 and 316 are the standard choice for machined parts that touch food or drink; anodized aluminum 6061 and food-grade POM, PTFE or PEEK are also used. A part is food safe only when three conditions are met: the material grade suits food contact, the finish suits food contact, and the finished part passes the buyer’s own compliance tests for US FDA 21 CFR or EU 1935/2004 and EU 10/2011 rules.

1 2 7 3 5 4 6 HAND COFFEE GRINDER · TYPICAL MATERIALS

Example: which material goes where in a hand coffee grinder

#PartTypical materialWhyFinish
1BodyAluminum 6061Light, easy to machine, takes color wellAnodizing
2BurrsHardened stainless steelStays sharp and does not rust; ceramic or titanium-coated are other options—
3Drive shaftStainless steelStrong, straight and rust-free where it meets coffeePolishing
4Adjustment ringAluminum or stainless steelMust hold precise steps for each grind settingAnodizing or brushing
5Bearing seat / pressure ringStainless steelKeeps the shaft centered under load—
6Handle knobWood, POM or aluminumComfortable to hold; POM is light and smoothVaries
7Catch cupAluminum or stainless steelTouches the ground coffee — choose food-contact gradesAnodizing or polishing

Hand coffee grinder materials shown are typical industry choices. The exact materials in our own grinder line: 待核实 · See the product OEM/ODM page.

Documents to ask any supplier for

  • Material certificateProves the grade you paid for (for example 304, not 201).提供范围待核实
  • Food-contact test reportA migration test of the finished part for your market: FDA 21 CFR (US), EU 1935/2004 and 10/2011 (EU), or LFGB (Germany).确认可提供的报告
  • RoHS / REACHNeeded for many products sold in Europe.确认可支持范围
  • Lead-free brassIf brass parts touch food or drinking water. US “lead-free” means 0.25% lead or less on wetted surfaces.是否可供待核实

Source: US FDA 21 CFR Part 177 (food-contact polymers, e.g. §177.2470 POM copolymer, §177.1550 PTFE, §177.2415 PEEK); Regulation (EC) No 1935/2004 (all food-contact materials in the EU); Regulation (EU) No 10/2011 (food-contact plastics, overall migration limit 10 mg/dm²); US Safe Drinking Water Act §1417 (lead-free = 0.25% weighted-average lead).

Surface Finishes

Surface Finishes for CNC Parts: Which Finish Fits Which Material?

Short answer

The right surface finish depends first on the material: anodizing works only on aluminum (and titanium), powder coating and plating protect steel, and passivation or electropolishing helps stainless steel resist rust. Under MIL-A-8625, Type II anodizing is 1.8–25 µm thick and Type III hard anodizing 12.7–115 µm (50.8 µm if the drawing gives no thickness), so plan for coating thickness on threads and fits. Anodizing vs powder coating →

  • Sand blasting

    Sand or bead blasting gives an even matte surface that hides tool marks.

    Works on
    Aluminum, stainless, steel
    Watch out
    Usually done before anodizing or painting.
  • Spray / powder coating

    Powder coating adds a thick colored layer, typically about 50–100 µm, that protects steel against rust.

    Works on
    Steel, aluminum
    Watch out
    Adds thickness — mask threads and fits.
  • Polishing

    Polishing gives a shiny, smooth, mirror-like surface on stainless steel, brass and aluminum.

    Works on
    Stainless, brass, aluminum
    Watch out
    Shows fingerprints and scratches.
  • Electroplating

    Electroplating adds a thin metal layer (nickel, chrome or zinc) for shine and rust protection.

    Works on
    Steel, brass, copper
    Watch out
    Adds a little thickness to fits.
  • Anodizing

    Anodizing (MIL-A-8625 Type II) grows a hard, colored oxide layer of 1.8–25 µm from the aluminum itself.

    Works on
    Aluminum only
    Watch out
    Colors can vary slightly between batches.
  • Brushing

    Brushing gives fine straight lines for a satin look on stainless steel, aluminum and brass.

    Works on
    Stainless, aluminum, brass
    Watch out
    Line direction should be on the drawing.
  • LOGO

    Silk-screen

    Silk-screen printing puts logos, labels and scales on the part in ink.

    Works on
    Most metals and plastics
    Watch out
    Can wear on parts that rub.
  • Laser engraving

    Laser engraving marks a permanent logo, serial number or scale on metal parts.

    Works on
    Aluminum, stainless, steel, brass
    Watch out
    Looks best on anodized aluminum.
  • Hard anodizing (Type III)

    Hard anodizing (MIL-A-8625 Type III) builds a 12.7–115 µm, very hard layer for aluminum parts that rub or wear.

    Works on
    Aluminum only
    Watch out
    Mostly dark gray or black. About half the layer grows outward, so plan for it on fits. 是否提供待核实
  • Passivation

    Passivation is a chemical clean that removes free iron and helps stainless steel resist rust.

    Works on
    Stainless steel
    Watch out
    No color or size change. 是否提供待核实
  • Electropolishing

    Electropolishing gives stainless steel a very smooth, bright surface that is easy to clean.

    Works on
    Stainless steel
    Watch out
    Removes a tiny layer of metal — plan for it on tight fits. 是否提供待核实
  • Black oxide

    Black oxide gives steel a thin black layer for a dark look and light rust protection.

    Works on
    Steel, stainless
    Watch out
    Needs oil or wax to protect well. 是否提供待核实

Which finish works on which material

Finish ↓ / material →AluminumStainlessSteelBrass / copperPlastics
Sand blastingRecommendedRecommendedRecommendedPossible—
Spray / powder coatingRecommendedPossibleRecommended—Possible
PolishingPossibleRecommendedPossibleRecommendedPossible
ElectroplatingPossiblePossibleRecommendedRecommended—
AnodizingRecommended————
BrushingRecommendedRecommendedPossibleRecommended—
Silk-screenRecommendedRecommendedRecommendedRecommendedRecommended
Laser engravingRecommendedRecommendedRecommendedRecommendedPossible
Hard anodizing (Type III)Recommended————
Passivation—Recommended———
Electropolishing—Recommended———
Black oxide—PossibleRecommended——

Good choicePossible— Not usedSurface finishing services →

Source: MIL-A-8625F, Anodic coatings for aluminum and aluminum alloys (US Department of Defense) for Type II and Type III thickness; powder coating thickness and finish/material pairings are typical industry practice.

Cost

How Does Material Choice Change CNC Machining Cost?

Short answer

Material choice changes the price of a CNC part in two ways: the raw material price and how fast the material machines. Aluminum 6061 is usually the cheapest metal to machine because it cuts fast and wears tools slowly. Stainless steel 316, titanium Grade 5 and PEEK cost the most. The effect is largest on parts where a lot of material is cut away.

  • Use one material where you can. Fewer materials means simpler buying and stock.
  • Upgrade only the parts that need it. A 316 shaft does not need a 316 body.
  • Prototype in your production material. Then the test results are real.
Rough relative cost to machine the same partlower → higher
  1. ABS
  2. Aluminum 6061
  3. Mild steel
  4. POM (Delrin)
  5. Brass C360
  6. Stainless 416
  7. Aluminum 7075
  8. Stainless 304
  9. Stainless 316
  10. Bronze C932
  11. Copper
  12. Stainless 17-4 PH
  13. PEEK
  14. Titanium Gr.5

Depends on part size, shape and quantity. Your quote gives the real price.

FAQ

CNC Machining Materials FAQ

The questions buyers ask most about CNC machining materials have short answers: aluminum 6061 is the usual first choice and the cheapest metal to machine, stainless steel 304 suits most food and wet parts, 316 is needed for salt water or chlorine, and POM (Delrin) is the best plastic for moving parts. The 16 answers below give the conditions and exceptions.

Q01

What is the best material for CNC machining?

There is no single best material. For most CNC parts, start with aluminum 6061-T6: it is light (2.70 g/cm³), has a typical tensile strength of about 310 MPa, and machines fast. Choose stainless steel 304 for food or wet places, 316 for salt water or strong chemicals, and POM (Delrin) for moving plastic parts.
Q02

What is the cheapest metal to CNC machine?

Aluminum 6061 is usually the lowest-cost metal to CNC machine, because it cuts fast and wears tools slowly. Mild steel is also cheap as raw material, but it machines more slowly and needs a coating to stop rust.
Q03

Should I choose aluminum or stainless steel?

Choose aluminum 6061 when weight and cost matter most. Choose stainless steel 304 when the part touches food or water, or must stay rust-free without a coating. Stainless steel (about 8.0 g/cm³) is about three times heavier than aluminum (2.70 g/cm³) and takes longer to machine.
Q04

Which materials are used for food-contact parts?

Stainless steel 304 and 316 are the most common food-contact metals. Anodized aluminum and food-grade POM, PTFE or PEEK are also used. In the US, food-contact plastics must meet their FDA 21 CFR Part 177 section; in the EU, all materials fall under Regulation (EC) 1935/2004 and plastics also under Regulation (EU) 10/2011. The finished part still needs the buyer’s own compliance testing for the target market. 我方可提供的检测报告范围待核实
Q05

Does stainless steel rust?

Yes, stainless steel can rust. It stays clean because of a very thin chromium-oxide layer on its surface (304 contains about 18% chromium). It rusts when that layer is damaged or overloaded: iron dust left from machining, salt or chlorine, or a low grade like 416 in wet places. To prevent it, pick 316 for salt or strong cleaners, have parts passivated after machining, and never clean them with steel wool.
Q06

Is stainless steel magnetic?

It depends on the grade. Stainless steel 304 and 316 are almost non-magnetic when annealed, but 304 can turn slightly magnetic after machining, bending or cold work; 316 stays closer to non-magnetic. 416, 17-4 PH and other 400-series grades are magnetic. If your part must be non-magnetic, say so on the drawing and choose 316, aluminum, brass or titanium.
Q07

Is 316 stainless steel more expensive than 304?

Yes. Stainless steel 316 usually costs noticeably more than 304, because it contains 2–3% molybdenum and more nickel (10–14% versus 8–10.5% in 304, per ASTM A240). 316 is also a little slower to machine. That is why 304 is the usual choice for most parts, and 316 only where salt or strong chemicals are present.
Q08

Is 18/8 stainless steel the same as 304?

In daily use, yes. “18/8” means about 18% chromium and 8% nickel, and stainless steel 304 (17.5–19.5% chromium and 8–10.5% nickel under ASTM A240) is the most common 18/8 grade. On a drawing or purchase order, write the exact grade (for example AISI 304), not just 18/8.
Q09

Is anodized aluminum safe for food?

Anodized aluminum is widely used for food-contact products such as coffee grinders and cookware. The sealed anodized layer is hard, so food does not touch bare aluminum. For very acidic or salty food, or long contact, stainless steel 304 or 316 is the safer choice. Whether a specific part is compliant depends on the alloy, the sealing and dye, and the buyer’s own test report for the target market. 我方可提供的检测报告范围待核实
Q10

Which metals should not be used together?

Avoid joining aluminum directly to stainless steel, steel or copper in wet or salty places. The two metals form a galvanic cell (galvanic corrosion) and the aluminum corrodes first. If you must join them, use insulating washers or coated screws, anodize the aluminum, or keep the joint dry.
Q11

Is brass safe for coffee or drinking-water parts?

Standard brass C360 contains about 3% lead to make it easier to machine, so it is not a good choice for food or drinking water. In the US, “lead-free” plumbing parts may contain no more than 0.25% lead (weighted average of wetted surfaces). Ask for a lead-free brass grade, or use stainless steel 304 instead.
Q12

Do I need 316 stainless steel, or is 304 enough?

Stainless steel 304 is enough for most kitchen, coffee and indoor parts. Choose 316 for salt water, coastal outdoor use, chlorine or strong cleaning chemicals, and medical parts. 316 costs more than 304.
Q13

Which plastic is best for moving parts?

POM (Delrin) is usually the best plastic for moving parts: it is slippery, stiff and keeps its size. Nylon is tougher but absorbs water and swells. PTFE is the most slippery but very soft, so it suits seals and liners rather than gears.
Q14

Can my prototype use the same material as production?

Yes. CNC prototypes are machined from real production materials such as aluminum 6061 or POM, so they behave like the final part. If production will be injection molded, the molded plastic grade may differ slightly from the machined bar.
Q15

Can you provide material certificates?

Ask for a material certificate (mill certificate) with your order; it shows the grade, chemical composition and test results of the metal batch. 提供范围与流程待核实
Q16

Can you suggest a material for my part?

Yes. Tell Dayao how the part is used, what it touches, the load and the quantity. An engineer reviews every drawing and suggests a material and finish in the quote.

Sources and standards used on this page

  • ASM Handbook (ASM International) and MatWeb material property database — typical density, tensile strength and hardness values
  • ASTM A240 — Chromium and chromium-nickel stainless steel plate, sheet and strip (composition and minimum properties of 304 and 316)
  • EN 10346 — Continuously hot-dip coated steel flat products (DX51D galvanized steel)
  • MIL-A-8625F — Anodic coatings for aluminum and aluminum alloys (Type II and Type III thickness), US Department of Defense
  • US FDA 21 CFR Part 177 — Indirect food additives: polymers (e.g. §177.2470 POM copolymer, §177.1550 perfluorocarbon resins/PTFE, §177.2415 PEEK, §177.1500 nylon)
  • Regulation (EC) No 1935/2004 — Materials and articles intended to come into contact with food (EU)
  • Commission Regulation (EU) No 10/2011 — Plastic materials and articles intended to come into contact with food (EU)
  • US Safe Drinking Water Act §1417, as amended by the Reduction of Lead in Drinking Water Act (2011) — 0.25% weighted-average lead limit
  • RoHS Directive 2011/65/EU and REACH Regulation (EC) No 1907/2006

Reviewed by the Dayao engineering team · Updated October 2026

Not Sure Which Material? Send Your Drawing.

If you are not sure which material to use, send Dayao your drawing with three facts: how the part is used, what it touches (food, water, salt or chemicals) and how many you need. An engineer reviews every drawing and suggests a material and finish in the quote. An NDA can be signed before you share files.

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